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Why Engineering Knowledge Walks Out the Door
Why Engineering Standardization Often Fails—and How to Make It Stick
Engineer-to-Order Doesn't Have to Mean Starting from Scratch
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Case Study: Bunting

Provider of magnetic separation, metal detection, material handling, printing cylinder, custom magnet, and magnetic assembly solutions for industries ranging from food processing to mining.

From Custom Design Challenges to Standardized Engineering

Bunting's CAD design work is highly varied and almost always Engineered-to-Order. Many products must fit within existing facility footprints or be retrofitted into existing equipment, creating unique requirements for every project. In the past, designers reused older designs on an ad hoc basis, making it difficult to maintain consistency, update designs efficiently, and enforce engineering standards across product lines.

By implementing SIGMAXIM SmartAssembly within Creo, Bunting created a library of standard parts that allows engineers to automatically build components 90–95% to completion and quickly make the necessary modifications using clean, reliable models. Standardized library components can be configured together to design conveyors, hoppers, and separation equipment faster while ensuring consistency and adherence to best practices.

Highlights

  • Complete ETO products designed in a fraction of the time
  • Engineering output doubled without significant headcount growth
  • Faster onboarding and productivity for new engineers
  • Improved design consistency and standardization
  • Engineering best practices captured and reused automatically
  • Proven automation platform supporting Creo upgrades since 2011

Discover how Bunting doubled engineering output, standardized custom product design, and accelerated engineer productivity through SmartAssembly automation inside Creo. Read the full case study.

Ready to Scale Your Engineering Capacity?

Whether you're managing complex ETO products, struggling with design consistency, or looking to increase throughput without adding engineering resources, SIGMAXIM can help.

This email address is being protected from spambots. You need JavaScript enabled to view it. today to learn how SmartAssembly can automate your design process, capture engineering knowledge, and help your team deliver more with less effort.

Case Study: MillerKnoll
Global design collective formed through the merger of Herman Miller and Knoll, manufacturing complex, configurable furniture systems across North America, Europe, and India.

Driving Global Engineering Standardization with Automation

Following the merger of Herman Miller and Knoll, MillerKnoll faced the challenge of unifying two decades-mature engineering environments, each with its own modeling standards, validation methods, Windchill processes, and automation approaches. The company needed a way to standardize engineering practices globally while improving manufacturing flexibility across facilities.

By implementing SIGMAXIM SmartAssembly within Creo, MillerKnoll standardized critical engineering workflows across brands and regions, automated repeatable modeling and validation tasks, and strengthened downstream data reliability for manufacturing teams.

Highlights

  • Established a single, consistent engineering standard across global teams
  • Reduced non-value-added engineering work
  • Standardized CAD processes across merged brands
  • Drilling-table process reduced from five minutes to about 30 seconds
  • Automated cabinet hole validation completed in seconds
  • Improved global collaboration and issue traceability
  • Strengthened downstream data reliability for manufacturing teams
  • Enabled manufacturing portability across facilities

Discover how MillerKnoll unified engineering standards across merged brands, automated critical workflows, and enabled global manufacturing flexibility through Creo automation. Read the full case study.

Looking to standardize engineering processes, improve collaboration across teams, or support growth through automation? This email address is being protected from spambots. You need JavaScript enabled to view it. to learn how SmartAssembly can help.

Case Study: Demers Ambulances
Leading manufacturer of custom emergency vehicles, delivering high-quality ambulances and mobile healthcare solutions to customers across North America.

From Manual Monotony to Rapid Compliance

Demers Ambulances faced urgent new tariff requirements that demanded precise tracking and reporting of metal content for every ambulance exported to the United States. With each vehicle highly customized, manually extracting material data from thousands of components was time-consuming, error-prone, and unsustainable.

By implementing SIGMAXIM SmartAssembly, Demers automated material tracking and tariff calculations directly from Creo, creating a continuously updated database of accurate material information. The solution was deployed in days rather than weeks or months, enabling rapid compliance while minimizing disruption to ongoing engineering projects.

Highlights

  • Automated material tracking and tariff calculations
  • Live material database generated directly from Creo
  • Dramatically reduced manual engineering effort
  • Faster access to accurate compliance and quoting data
  • Reduced risk of errors and outdated information
  • Rapid implementation with minimal disruption
  • Improved efficiency, productivity, and shipment reliability

Discover how Demers Ambulances automated critical compliance processes, eliminated manual data collection, and achieved rapid results through Creo automation with SIGMAXIM SmartAssembly. Read the full case study.

Ready to automate your most time-consuming Creo processes? This email address is being protected from spambots. You need JavaScript enabled to view it. to discuss your automation goals.

Case Study: Griffon Marine

Leading designer and manufacturer of custom interiors and cabinetry for luxury yachts, specializing in high-quality wood fittings and precision-engineered marine components.

Delivering Digital Continuity Through Creo Automation

Griffon Marine needed a way to consistently apply complex company design rules and manufacturing requirements within Creo Parametric. Manual processes made it difficult to maintain standards, reduce errors, and efficiently transfer engineering data downstream to manufacturing. As the company grew, onboarding new engineers and ensuring consistency across projects became increasingly challenging.

By implementing SIGMAXIM SmartAssembly, Griffon Marine embedded its engineering intelligence directly into Creo. Design rules, manufacturing requirements, and company standards are now applied automatically, creating fully featured 3D models that drive seamless CAD/CAM integration and support true digital continuity from design through production.

Highlights

  • Automated application of complex design and manufacturing rules
  • Improved CAD/CAM integration and digital continuity
  • Reduced manual engineering effort and design errors
  • Faster onboarding of new engineers
  • Enhanced design quality and manufacturing consistency
  • Scalable automation deployed across multiple locations

Discover how Griffon Marine transformed its engineering process by embedding engineering intelligence directly into Creo, creating a seamless flow of information from design through manufacturing while improving quality, efficiency, and scalability. Read the full case study.


Ready to improve engineering consistency and digital continuity? This email address is being protected from spambots. You need JavaScript enabled to view it. to learn how Creo automation can embed your design standards, streamline manufacturing workflows, and scale engineering knowledge across your organization.

Case Study: Boart Longyear
Global leader in drilling services, geological data collection technology, and drilling equipment serving the mining and resource industries worldwide.

Converting 80,000 Legacy Files with Automation

Boart Longyear faced a long-standing challenge of converting 80,000 legacy AutoCAD drawings into Creo, extracting critical engineering data, and vaulting the information in Windchill. The project was considered too costly and time-consuming to perform manually, while inconsistent formatting and deeply nested file structures made automation seem nearly impossible.

By implementing SIGMAXIM SmartAssembly, Boart Longyear automated the migration process, transformed legacy drawing data into searchable Windchill metadata, and created a scalable solution that completed in days what would have otherwise required an enormous manual effort.

Highlights

  • 80,000 legacy AutoCAD drawings converted into Creo
  • Searchable metadata automatically extracted and stored in Windchill
  • Consistent formatting applied across legacy data
  • Completed in just three days
  • Cost of automation less than 1% of manual execution
  • Improved accessibility of previously difficult-to-find engineering data

Discover how Boart Longyear transformed a decades-old legacy data challenge into a fast, automated process that dramatically reduced cost, improved data accessibility, and unlocked the value of thousands of engineering drawings through Creo automation. Read the full case study.

Ready to modernize your legacy engineering data?

This email address is being protected from spambots. You need JavaScript enabled to view it. to learn how Creo automation can accelerate migration projects, improve data accessibility, and eliminate costly manual processes.